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Home / Presswood pallet machine / Unlocking the Value of Coconut Husk and Palm Residue in Southeast Asia: A New Use for Heavy-Duty Press Machines

Unlocking the Value of Coconut Husk and Palm Residue in Southeast Asia: A New Use for Heavy-Duty Press Machines

In Southeast Asia, countries like Indonesia, Malaysia, and Vietnam are blessed with rich forest resources and vast coconut and palm plantations. These tropical lands yield millions of tons of coconuts and palm fruits every year, fueling industries from food and beverages to cosmetics and biofuels. But while the world enjoys fresh coconut water and palm oil, what happens to the waste?

presswood pallet raw material coconut fiber, coconut waste
presswood pallet raw material coconut fiber
presswood pallet raw material Oil palm fruits
raw material for presswood pallet-palm trees

A surprisingly large portion of the by-products—especially coconut husk fibers (coir) and palm oil residues—are either underutilized or simply discarded. This not only leads to environmental burdens, such as land pollution and unmanaged biomass waste, but also represents a missed economic opportunity.

At WATTMECH, we’ve been exploring how to fully utilize our 3000-ton hydraulic press machine to extract greater value from biomass materials. Through collaboration with clients and repeated testing, we’ve developed two highly feasible, profitable solutions: turning coconut husks and palm oil waste into presswood pallets and pressed boards.


1. Presswood Pallets from Coconut Coir and Palm Residue: A Smart Alternative to Solid Wood

Many Southeast Asian countries are export-driven, with manufacturing plants requiring large quantities of wooden pallets for logistics and shipping. However, the rising cost of solid wood and growing restrictions on fumigation make traditional wooden pallets less attractive.

Here’s where presswood pallets come in.

By using coir fibers and palm oil waste as raw material, combined with eco-friendly adhesives, our 1600-ton presswood machine can mold these into high-strength pallets. Coir has excellent fiber integrity, allowing molded pallets to withstand dynamic loads of up to 3 tons. The high pressure ensures tight bonding and water resistance—critical for storage and international shipping.

Moreover, since pressed pallets do not require fumigation, they comply with international ISPM-15 export regulations, making them ideal for export businesses in Southeast Asia.

In short:

  • 🌱 Made from renewable waste
  • 💪 Strong and durable (up to 3-ton dynamic load)
  • 🌊 Water-resistant
  • 🚫 No fumigation required
  • 💰 Lower cost than solid wood
coconut fiber presswood pallet
coconut fiber presswood pallet

These molded pallets are not just environmentally responsible—they’re a smart business decision.

Posts related to presswood pallets:
1. Pressed Pallets Production Raw Material
2. Presswood pallets for single-use: A sustainable solution for export packaging.
3. Molded pallets outperform traditional wooden pallets


2. Pressed Fiber Boards: A New Frontier in Furniture and Construction Materials

Traditionally, particleboard, MDF, and plywood dominate the furniture and interior decoration industries. But these materials often rely on wood chips and high energy consumption during processing.

Inspired by one of our clients who successfully used wheat straw in our 3000-ton pallet molding machine to produce construction panels, we began experimenting with coconut fiber. The results were beyond our expectations: the fiberboards produced from crushed coconut husk were smooth, rigid, and remarkably strong.

These boards can be used in:

  • 🪑 Furniture manufacturing
  • 🏠 Interior wall panels and ceiling tiles
  • 📦 Packaging materials
  • 📚 Eco-friendly DIY projects

By substituting coconut coir and palm residue for traditional wood fibers, manufacturers not only reduce their raw material costs but also contribute to reducing deforestation and carbon emissions.

coconut fiber board

Southeast Asia: A Hotspot for Bio-Based Innovation

The potential to transform agricultural waste into high-value products is particularly promising in Southeast Asia. With a steady supply of biomass and a booming demand for eco-packaging and low-cost building materials, the region is poised to become a global leader in sustainable manufacturing.

At WATTMECH, we leverage our expertise in customizing high-pressure molding machines to suit different raw materials and end products. Whether it’s pallets, boards, or other molded components, we help clients unlock the full value of their local resources while promoting environmental sustainability.


Conclusion: From Waste to Wealth, Powered by Technology

Turning coconut husk and palm oil residues into valuable products isn’t just possible—it’s practical, scalable, and profitable. With the right equipment and guidance, businesses in Southeast Asia can reduce waste, lower costs, and create eco-friendly products that meet international standards.

If you’re looking for a partner to help you transform biomass waste into business opportunities, contact us at PalletsBiz. Our team is ready to provide tailor-made solutions backed by industry experience and technological know-how.

Click here to know: How to Choose the Right Molded Pallet Press and how to figure out the suitable press machine pressure?

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Nested Pallets

Pallet Specifications

Raw Material: Wood Waste, Wood Scrips, Wheat Straw, Rice Husk, Coconut Fiber, Flax, Palm Branches
Pallet Size: 600x800mm,1200x800mm, 1200x1000mm, 1100x1100mm, 1200x1200mm,
Dynamic Load: 500Kg-2500Kg,
Static Load: Max 13000 Kg
Glue Ratio:
UF-15% or MDI 4-5%
4 Way & 2 Way Entry
Pallet Weight: 10Kg-25Kg

Description:

Molded presswood pallets are crafted from a combination of wood fiber and resin. Through a process of high heat and pressure molding, these pallets gain remarkable water—and mold-resistance properties. This makes them highly suitable for all domestic and export shipping needs.
 
Notably, these pallets are insect-free and fall under the category of “processed wood.” Their design is both practical and efficient. With a nestable and space-saving layout, they offer 2-way entry for hand jacks and 4-way entry, ensuring compatibility with forklifts, most conveyors, and select pallet dispensers. Easy to handle, they provide a reliable solution for your shipping and storage requirements.

Molded Wood Pallet Features & Benefits:

Cost-Effective Solution for Your Pallet Needs: Our Molded Presswood Pallets present a highly cost-effective alternative to traditional wooden and plastic pallets. They can be reused multiple times, significantly reducing the cost per shipment. This makes them an economical choice for businesses looking to optimize their shipping expenses.

Lightweight Yet Durable Construction: Weighing 60% less than conventional hardwood pallets, these pallets don’t sacrifice strength. Their durability allows for repeated use, and their affordability means they can be easily replaced if lost, making them perfect for return and reuse programs where pallet management can be challenging.

Nestable and Space-Saving Design: With a remarkable space-saving ratio of 4-1, our pallets offer substantial savings in both warehouse space and shipping costs. Their nestable design simplifies handling and storage, enhancing overall operational efficiency.

Cargo Protection and Safety Features: The one-piece design, devoid of nails or staples and featuring rounded corners, not only safeguards your products and packages from damage but also minimizes the risk of injuries to employees and customers during handling. This design aspect contributes to a safer and more reliable shipping process.

Export-Ready without Hassles: Unlike many pallets, our Molded Presswood Pallets are not subject to IPPC-ISPM 15 regulations as they are classified as “processed wood”. The high-heat manufacturing process eliminates the necessity for additional pest treatments for overseas shipping, ensuring seamless export to any country.

Environmentally Conscious and Sustainable: These pallets are produced using a high heat and pressure process that transforms damaged logs, wood waste, and other wood by-products into new, functional pallets, consuming less energy in the process. 

Ideal Applications: Due to their absence of nails, insect pests, mold, and fungus, Molded Wood Pallets are the preferred choice for various industries.

Nested Pallets

Pallet Specifications

Raw Material: Wood Waste, Wood Scrips, Wheat Straw, Rice Husk, Coconut Fiber, Flax, Palm Branches
Pallet Size: 600x800mm,1200x800mm, 1200x1000mm, 1100x1100mm, 1200x1200mm,
Dynamic Load: 500Kg-2500Kg,
Static Load: Max 13000 Kg
Glue Ratio:
UF-15% or MDI 4-5%
4 Way & 2 Way Entry
Pallet Weight: 10Kg-25Kg

Description:

Molded presswood pallets are crafted from a combination of wood fiber and resin. Through a process of high heat and pressure molding, these pallets gain remarkable water—and mold-resistance properties. This makes them highly suitable for all domestic and export shipping needs.
 
Notably, these pallets are insect-free and fall under the category of “processed wood.” Their design is both practical and efficient. With a nestable and space-saving layout, they offer 2-way entry for hand jacks and 4-way entry, ensuring compatibility with forklifts, most conveyors, and select pallet dispensers. Easy to handle, they provide a reliable solution for your shipping and storage requirements.

Molded Wood Pallet Features & Benefits:

Cost-Effective Solution for Your Pallet Needs: Our Molded Presswood Pallets present a highly cost-effective alternative to traditional wooden and plastic pallets. They can be reused multiple times, significantly reducing the cost per shipment. This makes them an economical choice for businesses looking to optimize their shipping expenses.

Lightweight Yet Durable Construction: Weighing 60% less than conventional hardwood pallets, these pallets don’t sacrifice strength. Their durability allows for repeated use, and their affordability means they can be easily replaced if lost, making them perfect for return and reuse programs where pallet management can be challenging.

Nestable and Space-Saving Design: With a remarkable space-saving ratio of 4-1, our pallets offer substantial savings in both warehouse space and shipping costs. Their nestable design simplifies handling and storage, enhancing overall operational efficiency.

Cargo Protection and Safety Features: The one-piece design, devoid of nails or staples and featuring rounded corners, not only safeguards your products and packages from damage but also minimizes the risk of injuries to employees and customers during handling. This design aspect contributes to a safer and more reliable shipping process.

Export-Ready without Hassles: Unlike many pallets, our Molded Presswood Pallets are not subject to IPPC-ISPM 15 regulations as they are classified as “processed wood”. The high-heat manufacturing process eliminates the necessity for additional pest treatments for overseas shipping, ensuring seamless export to any country.

Environmentally Conscious and Sustainable: These pallets are produced using a high heat and pressure process that transforms damaged logs, wood waste, and other wood by-products into new, functional pallets, consuming less energy in the process. 

Ideal Applications: Due to their absence of nails, insect pests, mold, and fungus, Molded Wood Pallets are the preferred choice for various industries.

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