Skip to content
LETTERS WATTMECH, LOGO FOR Henan Watt Mechanical and Electrical Equipment Co., Ltd.
Youtube Linkedin Facebook-f

Molded Roll & Core Plugs: A Sustainable and Efficient Solution

Introduction Molded Plugs

In various industries, from paper manufacturing to packaging, efficient and reliable core plugs are essential. Molded roll & tube paper core plugs offer a sustainable and cost-effective solution. This article delves into the materials, applications, and production equipment behind these versatile components.

molded roll and core plugs different sizes made from waste wood

What are Molded Roll & Tube Paper Core Plugs?

Molded roll & tube paper core plugs are end caps or plugs inserted into the ends of paper cores or tubes. They provide stability, prevent damage during handling and shipping, and ensure consistent winding and unwinding of materials. Unlike traditional plastic or metal plugs, molded plugs are typically made from recycled wood fibers, making them an environmentally friendly choice.

Raw Materials: Utilizing Recycled Wood

A key advantage of molded core plugs is their sustainable composition. The primary raw materials include:

  • Wood Chips and Sawdust: These byproducts of the lumber industry are readily available and provide excellent structural integrity.
  • Recycled Wood Fiber: Utilizing recycled wood further enhances the environmental benefits and reduces waste.

These materials are processed and mixed with binding agents to create a moldable compound.

Applications Across Industries

Molded roll & tube paper core plugs find wide application in various sectors:

  • Paper and Film Industry: Used in rolls of paper, film, and other rolled materials to prevent telescoping and damage during storage and transport.
  • Textile Industry: Used in yarn and fabric rolls to maintain shape and prevent unraveling.
  • Packaging Industry: Used in packaging tubes and cores for various products.
  • Other Industries: Including tape manufacturing, label production, and more.

The Production Process: Press Molding Technology

The manufacturing of molded core plugs relies on press molding machines:

  1. Material Preparation: The wood fibers are processed, dried, and mixed with binding agents.
  2. Molding: The mixture is placed into molds and subjected to high pressure and heat in a press molding machine. This process forms the desired shape and provides strength and durability.
  3. Finishing: The molded plugs are cooled, trimmed, and inspected for quality control.

Advantages of Molded Core Plugs

  • Sustainable and Eco-Friendly: Made from recycled wood, reducing waste and environmental impact.
  • Cost-Effective: Often more economical than plastic or metal alternatives.
  • Durable and Strong: Provide reliable support and protection for rolled materials.
  • Customizable: Can be molded in various sizes and shapes to meet specific requirements.
  • Biodegradable: An environmentally responsible disposal option.

Conclusion

Molded roll & tube paper core plugs offer a sustainable, efficient, and cost-effective solution for various industries. Their use of recycled materials and efficient production processes make them an attractive choice for businesses seeking environmentally responsible and high-performing components.

Contact us today to learn more about our range of molded core plug solutions.

Share Your Thoughts

Your email address will not be published. Required fields are marked *

Our Dedication to Eco-Friendly Practices

At Pallet Molding Machine, we are committed to combining innovation with sustainability. We focus on manufacturing high-quality pallet molding machines while minimizing environmental impact. Each pallet produced represents our commitment to a greener Earth. Let’s work together to bring positive change to our planet.

Products

Our Team

Contacts

  • Huaxian, Henan, China 450001
  • Mobile: +86 13253778360
  • Email: info@palletsbiz.com
Facebook X-twitter Youtube Linkedin

© Committed to a Sustainable Future

this icons show customer the submit finished

Successful

Thanks, Your submission was successful, My team will reply you within 12 hours.

Learn more about us now

Facebook Twitter Youtube Linkedin

Nested Pallets

Pallet Specifications

Raw Material: Wood Waste, Wood Scrips, Wheat Straw, Rice Husk, Coconut Fiber, Flax, Palm Branches
Pallet Size: 600x800mm,1200x800mm, 1200x1000mm, 1100x1100mm, 1200x1200mm,
Dynamic Load: 500Kg-2500Kg,
Static Load: Max 13000 Kg
Glue Ratio: UF-15% or MDI 4-5%
4 Way & 2 Way Entry
Pallet Weight: 10Kg-25Kg

Description:

Molded presswood pallets are crafted from a combination of wood fiber and resin. Through a process of high heat and pressure molding, these pallets gain remarkable water—and mold-resistance properties. This makes them highly suitable for all domestic and export shipping needs.
 
Notably, these pallets are insect-free and fall under the category of “processed wood.” Their design is both practical and efficient. With a nestable and space-saving layout, they offer 2-way entry for hand jacks and 4-way entry, ensuring compatibility with forklifts, most conveyors, and select pallet dispensers. Easy to handle, they provide a reliable solution for your shipping and storage requirements.

Molded Wood Pallet Features & Benefits:

Cost-Effective Solution for Your Pallet Needs: Our Molded Presswood Pallets present a highly cost-effective alternative to traditional wooden and plastic pallets. They can be reused multiple times, significantly reducing the cost per shipment. This makes them an economical choice for businesses looking to optimize their shipping expenses.

Lightweight Yet Durable Construction: Weighing 60% less than conventional hardwood pallets, these pallets don’t sacrifice strength. Their durability allows for repeated use, and their affordability means they can be easily replaced if lost, making them perfect for return and reuse programs where pallet management can be challenging.

Nestable and Space-Saving Design: With a remarkable space-saving ratio of 4-1, our pallets offer substantial savings in both warehouse space and shipping costs. Their nestable design simplifies handling and storage, enhancing overall operational efficiency.

Cargo Protection and Safety Features: The one-piece design, devoid of nails or staples and featuring rounded corners, not only safeguards your products and packages from damage but also minimizes the risk of injuries to employees and customers during handling. This design aspect contributes to a safer and more reliable shipping process.

Export-Ready without Hassles: Unlike many pallets, our Molded Presswood Pallets are not subject to IPPC-ISPM 15 regulations as they are classified as “processed wood”. The high-heat manufacturing process eliminates the necessity for additional pest treatments for overseas shipping, ensuring seamless export to any country.

Environmentally Conscious and Sustainable: These pallets are produced using a high heat and pressure process that transforms damaged logs, wood waste, and other wood by-products into new, functional pallets, consuming less energy in the process. 

Ideal Applications: Due to their absence of nails, insect pests, mold, and fungus, Molded Wood Pallets are the preferred choice for various industries.

Nested Pallets

Pallet Specifications

Raw Material: Wood Waste, Wood Scrips, Wheat Straw, Rice Husk, Coconut Fiber, Flax, Palm Branches
Pallet Size: 600x800mm,1200x800mm, 1200x1000mm, 1100x1100mm, 1200x1200mm,
Dynamic Load: 500Kg-2500Kg,
Static Load: Max 13000 Kg
Glue Ratio: UF-15% or MDI 4-5%
4 Way & 2 Way Entry
Pallet Weight: 10Kg-25Kg

Description:

Molded presswood pallets are crafted from a combination of wood fiber and resin. Through a process of high heat and pressure molding, these pallets gain remarkable water—and mold-resistance properties. This makes them highly suitable for all domestic and export shipping needs.
 
Notably, these pallets are insect-free and fall under the category of “processed wood.” Their design is both practical and efficient. With a nestable and space-saving layout, they offer 2-way entry for hand jacks and 4-way entry, ensuring compatibility with forklifts, most conveyors, and select pallet dispensers. Easy to handle, they provide a reliable solution for your shipping and storage requirements.

Molded Wood Pallet Features & Benefits:

Cost-Effective Solution for Your Pallet Needs: Our Molded Presswood Pallets present a highly cost-effective alternative to traditional wooden and plastic pallets. They can be reused multiple times, significantly reducing the cost per shipment. This makes them an economical choice for businesses looking to optimize their shipping expenses.

Lightweight Yet Durable Construction: Weighing 60% less than conventional hardwood pallets, these pallets don’t sacrifice strength. Their durability allows for repeated use, and their affordability means they can be easily replaced if lost, making them perfect for return and reuse programs where pallet management can be challenging.

Nestable and Space-Saving Design: With a remarkable space-saving ratio of 4-1, our pallets offer substantial savings in both warehouse space and shipping costs. Their nestable design simplifies handling and storage, enhancing overall operational efficiency.

Cargo Protection and Safety Features: The one-piece design, devoid of nails or staples and featuring rounded corners, not only safeguards your products and packages from damage but also minimizes the risk of injuries to employees and customers during handling. This design aspect contributes to a safer and more reliable shipping process.

Export-Ready without Hassles: Unlike many pallets, our Molded Presswood Pallets are not subject to IPPC-ISPM 15 regulations as they are classified as “processed wood”. The high-heat manufacturing process eliminates the necessity for additional pest treatments for overseas shipping, ensuring seamless export to any country.

Environmentally Conscious and Sustainable: These pallets are produced using a high heat and pressure process that transforms damaged logs, wood waste, and other wood by-products into new, functional pallets, consuming less energy in the process. 

Ideal Applications: Due to their absence of nails, insect pests, mold, and fungus, Molded Wood Pallets are the preferred choice for various industries.

Contact My TEAM

My team will reply you within 12 hours.