Below is a detailed FAQ (Frequently Asked Questions) about Presswood Pallet Production Lines, covering every aspect of the equipment, raw materials, production process, maintenance, and more.
1. What is a Presswood Pallet? What are its other names?
A Presswood pallet is a type of pallet made by compressing raw materials such as wood chips, sawdust, or other biomass materials in a heated mold. This process forms a solid, uniform pallet that is strong, lightweight, and often eco-friendly.
Presswood pallets are also known by several other names, including:
- Molded pallet
- Compressed wood pallet
- Pressed pallet
- Compression molded pallet
- Moulded pallet (British spelling)
These pallets are commonly used for export packaging, as they are often exempt from ISPM 15 regulations due to the high-temperature manufacturing process.
2. What is a Presswood Pallet Production Line?
A Presswood Pallet Production Line is an automated system designed to manufacture presswood pallets using recycled wood materials such as wood chips, sawdust, and wood shavings. The system integrates processes like raw material crushing, drying, mixing, hot-press molding, cooling, and quality inspection to produce durable, eco-friendly pallets suitable for logistics and shipping.
3. What equipment is included in a molded pallet production line?
A complete molded pallet production line typically includes the following equipment:
- Wood Chipper
Used to crush waste wood, sawdust, or other biomass materials into small particles ,size like 50mm*50mm. - Raw Material Crusher
Used to crush the wood chips into smaller chips, size 5mm-15mm is better for the pallet production line. - Drying Machine
Dries the raw materials to the required moisture content for compression molding.
For UF or MUF glue, the wood chips moisture must no higher than 8%.
For MDI glue, the wood chips moisture range 11%-15% is better.
Raw material moisture is a critical factor influencing product quality. - Glue Mixing Machine
Also is called glue blender, glue mixer, mixes adhesives (such as UF, MUF, or MDI glue) with the dried raw materials to ensure strong bonding. - Press Machine / Presswood Pallet Machine
The core equipment of the production line.
It compresses the mixed materials into the shape of pallets using high temperature and high pressure.
The mold temperature range 150℃ to 180℃.
Press molding machine, we recomend 1600 tons pressure presswood pallet machine. - Molds (Customized Pallet Molds)
Installed in the molding machine, molds can be customized to produce pallets of different sizes and styles. - Mold Heater
Mold temperature controller, mold heating machine,cools down the molded pallets to maintain their shape and strength after demolding. - Stacking and Packaging System (Optional)
Automates the stacking and packaging process to improve production efficiency.
4. What raw materials are used in the production process?
The primary raw materials include:
- Sawdust
- Wood chips
- Wood shavings
- Recycled wood waste
- Environmentally friendly adhesives (urea-formaldehyde or melamine adhesive)
These materials are cost-effective, sustainable, and widely available, reducing dependency on fresh timber.
5. What is the material of the presswood pallet mold?
The mold for molded pallets is usually made of 45# steel. It is suitable for high-temperature and high-pressure compression molding processes when properly heat-treated and surface-hardened.
6. What is the service life of the mold?
Designed mold life is 300,000 molding cycles, The actual lifespan depends on factors such as raw material composition, production frequency, and maintenance practices.
7. What is the maximum pallet size that the presswood pallet press can produce?
For standard presses, the maximum pallet size can reach 1200x1200mm. For other sizes and specifications, please contact us for confirmation.
8. What are the advantages of Presswood Pallets compared to traditional wooden pallets?
- ✅ Eco-Friendly: Made from recycled wood waste.
- ✅ Cost-Effective: Lower long-term costs due to durability.
- ✅ Space-Saving: Nestable design reduces storage requirements by up to 60%.
- ✅ Durable: Higher resistance to moisture, pests, and breakage.
- ✅ Customizable: Available in various sizes, designs, and load capacities.
- ✅ ISPM-15 Compliant: Suitable for international shipping without additional fumigation.
9. How does the Presswood Pallet Production Line work?
The production process includes the following stages:
- Raw Material Preparation: Wood waste is crushed and screened.
- Drying: Moisture content is reduced using industrial dryers.
- Mixing: Dried wood materials are mixed with adhesive.
- Hot-Press Molding: The mixture is placed in molds and compressed under high temperature and pressure.
- Cooling: Pallets are cooled and cured to maintain their shape and strength.
- Quality Inspection: Final products are inspected for consistency and durability.
- Stacking and Packaging: Finished pallets are stacked and prepared for shipment.
10. What is the production capacity of a Presswood Pallet Production Line?
Production capacity depends on machine specifications:
300–350 pallets per day(MDI glue), 180-200 pallets per day (UF glue)
We offer customized production lines based on your output requirements.
11. What is the average size and weight of Presswood Pallets?
Standard sizes include:
- 1200mm x 800mm (Euro Pallet)
- 1200mm x 1000mm (Standard Pallet)
- 1100mm x 1100mm
- 1200mm x 1200mm
- Custom sizes available based on requirements
Average weight: 15–25 kg depending on size and load capacity.
12. Are Presswood Pallets ISPM-15 Compliant?
Yes! Presswood pallets meet ISPM-15 standards, which means they are compliant for international shipping without the need for heat treatment or chemical fumigation.
Please refer to the relevant provisions on molded pallets in ISPM 15.
13. How durable are Presswood Pallets?
Presswood pallets are:
- Resistant to moisture, pests, and mold
- Capable of handling heavy loads without warping
- Less prone to splintering and cracking
They have a lower breakage rate (less than 5%) compared to traditional wooden pallets (20–30%).
14. How much weight can molded pallets support?
The load-bearing capacity of molded pallets depends on the pallet design and its weight.
We can customize the pallet design according to your specific application to enhance its load-bearing capacity. For example, different industries—such as the food industry, construction materials, beverage, and chemical industries—have varying packaging and transportation needs. Therefore, they require different types of molded pallets.
The weight of the pallet determines its thickness. In general, the thicker the pallet, the stronger its load-bearing capacity.
Here are some examples:
Pallet Size: 1200mm x 1000mm, Weight: 20kg, Dynamic Load Capacity: 1500–2500 kg
Pallet Size: 1200mm x 800mm, Weight: 10kg, Dynamic Load Capacity: 500 kg
Pallet Size: 1200mm x 1000mm, Weight: 15kg, Dynamic Load Capacity: 800 kg
Pallet Size: 1200mm x 1000mm, Weight: 18kg, Dynamic Load Capacity: 1000–1500 kg
15. Can Presswood Pallets be customized?
Yes! Presswood pallets can be customized in terms of:
- Size and Dimensions
- Load Capacity
- Shape and Design
- Branding and Logos
Customization ensures they meet specific industry requirements.
16. What industries commonly use Presswood Pallets?
Presswood pallets are widely used in:
- Logistics and Warehousing
- Food and Beverage Industry
- Pharmaceuticals
- Automotive Industry
- Retail and Distribution Centers
Their durability and compliance make them suitable across multiple sectors.
17. How energy-efficient is the production line?
Modern Presswood Pallet Production Lines are designed to be energy-efficient, to produce one presswood pallet 2.5-3 kWh electricity will be consumed.
Our systems are engineered to minimize energy waste and optimize operational costs.
18. How long does it take to install and commission the production line?
The installation and commissioning process typically takes:
- 2–4 weeks for small to medium-sized lines
- 4–8 weeks for larger, fully automated lines
We provide on-site installation, technical training, and support.
19. What are the maintenance requirements?
Regular maintenance includes:
- Daily cleaning of molds and filters
- Lubrication of moving parts
- Monthly inspection of hydraulic and electrical systems
- Replacement of worn-out parts when needed
We offer maintenance training and ongoing technical support.
20. How can I ensure the quality of finished pallets?
Our production lines include automated quality control systems to monitor:
- Mold compression accuracy
- Raw material moisture content
- Final pallet durability and consistency
Operators are trained to adhere to quality control protocols.
21. What is the Return on Investment (ROI) for a Presswood Pallet Production Line?
On average, ROI can be achieved within 12–24 months, depending on:
- Production capacity
- Market demand
- Operational efficiency
The low production cost, high durability, and consistent output contribute to a faster ROI.
22. How do I start with a Presswood Pallet Production Line?
- Contact Us: Share your requirements and production goals, such as: raw materials, pallet size, pallet weight, application scenarios…
- Consultation: Receive a tailored solution and cost estimate.
- Order Confirmation: Finalize the contract and terms.
- Production and delivery: the production period depends on the machine quantities
- Installation: Our team installs the line at your facility.
- Training: Operators are trained for smooth operation.
23. Do you provide after-sales support?
Yes! Our after-sales services include:
- 24/7 Technical Support
- Spare Parts Supply
- Regular Inspections
- Operator Training Programs
We ensure long-term operational efficiency for your production line.
24. What is the warranty period for the equipment?
Our equipment comes with a standard 12–24 months warranty, depending on the machine model.
25. Can I visit your factory to see the production line in operation?
Absolutely!
We welcome you to visit our manufacturing facility to see the production line in action.
Contact us to schedule a visit.
26. How can I contact you for more information?
You can reach out to our team via:
- Phone
- Online Inquiry Form
We are ready to assist you with all your questions and guide you through the process of setting up your Presswood Pallet Production Line.
Invest in sustainable, efficient, and cost-effective pallet production. Let’s build a better logistics future together! 🌍✨
